:  Aug 9, 2004



. Disconnect the battery ground cable.

. Drain the cooling system.

. Remove the auxiliary battery tray.

. Remove the RH EGR valve outlet tube.

. Remove the fuel line securing bracket.
  Release the fuel lines.
  Remove the fuel line securing bracket retaining bolt.




. Disconnect the EGR valve electrical connector.



. Disconnect the coolant inlet hose from the EGR valve.
  Release the clip.




. Remove the EGR valve retaining bolt.

. Disconnect the coolant outlet hose from the EGR valve.
  Release the clip.




. Remove the EGR valve inlet tube.
  Release the clip.
  Remove the two EGR valve inlet tube retaining bolts.
  Remove and discard the gasket.
  Remove and discard the retaining clip.




.
  : Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Raise and support the vehicle.

. Remove the RH front wheel and tire.

. Remove the upper suspension arm and brake line heat shields for access.



. Remove the EGR valve.
  Remove the three retaining bolts.




. Install the EGR valve.
  Install the three EGR valve retaining bolts, but do not fully tighten at this stage.

. :
  Do not fully close the retaining clip at this stage.

Install the EGR valve inlet tube.
  Install a new retaining clip.
  Loosely install the two EGR valve inlet tube retaining bolts.
  Install a new gasket.

. Fully close the retaining clip.

. Tighten the two EGR valve inlet tube retaining bolts to 10 Nm (7 lb.ft).

. Tighten the three EGR valve retaining bolts to 10 Nm (7 lb.ft).

. Install the upper suspension arm and brake line heat shields.

. Install the wheel and tire.

. Tighten the EGR valve retaining bolt to 10 Nm (7 lb.ft).

. Connect the coolant outlet hose to the EGR valve.

. Connect the coolant inlet hose to the EGR valve.

. Connect the EGR valve electrical connector.

. Install the fuel line retaining bracket.
  Install the fuel line retaining bracket retaining bolt and tighten to 10 Nm (7 lb.ft).
  Secure the fuel lines.

. Install the RH EGR valve outlet tube.

. Install the auxiliary battery tray.

. Connect the battery ground cable.

. Refill and bleed the cooling system.