: | Sep 4, 2006 |
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. | Disconnect the battery ground cable. |
. | Remove the engine cover. |
. | Clamp the exhaust gas recirculation (EGR)
coolant hoses to minimize coolant loss. ![]() |
. | Disconnect the coolant hoses.
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. | Remove the EGR coolant cross-over pipe.
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. | Remove the injector sound proofing.
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. | Release the knock sensor (KS) harness from the valve cover. |
. | Release the glow plug harness from the valve
cover. ![]() |
. | Disconnect the fuel injector electrical
connectors. ![]() |
. | Release the engine wiring harness.
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. | Release the fuel charging wiring harness.
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. | Disconnect the breather line.
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. | Remove the fuel injection pump belt cover.
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. |
:
Remove and discard the fuel injection pump belt tensioner.
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:
Remove and discard the fuel injection pump belt. ![]() |
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:
Install a new fuel injection pump belt tensioner.
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:
Install the new fuel injection pump belt.
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. | Remove and discard the fuel injection pump belt
tensioner locking pin. ![]() |
. | Install the fuel injection pump belt cover.
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. | Attach the fuel charging wiring harness.
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. | Secure the engine wiring harness. |
. | Connect the fuel injector electrical connectors. |
. | Secure the glow plug wiring harness. |
. | Secure the KS wiring harness. |
. | Install the injector sound proofing.
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. | Connect the breather line.
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. | Install the EGR coolant cross-over pipe.
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. | Connect both EGR coolant cross-over pipe hoses.
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. | Connect the battery ground cable. |
. | Check and top-up the coolant. |