:	Jun 29, 2007

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With assistance, install the engine to the transmission.   Clean the component mating faces.   Carefully guide the transmission wiring harness in as the engine is being installed.

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Secure the engine to the transmission.   Tighten the bolts to 45 Nm (33 lb.ft).

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Install the starter motor bolts.   Tighten the bolts to 48 Nm (35 lb.ft).

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:   Note the position of the steering column lower shaft. Install the engine and transmission assembly.

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Remove the special tool.

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Install the transmission support insulator bolt and tighten to 175 Nm (129 lb.ft).

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Secure both the LH and the RH engine mounts.   Tighten the nuts to 90 Nm (66 lb.ft).

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Secure the engine ground cable.   Tighten the bolt to 22 Nm (16 lb.ft).

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:   Remove and discard the blanking caps. Connect the fuel lines.

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Secure the transmission breather lines.   Tighten the bolt to 7 Nm (5 lb.ft).

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Install the turbocharger support bracket.   Tighten the bolts to 48 Nm (35 lb.ft).   Tighten the nut to 22 Nm (16 lb.ft).

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: Make sure that new nuts are installed. :   Make sure that all the component mating faces are clean. Secure the exhaust to the turbocharger.   Install a new gasket.   Tighten the nuts to 48 Nm (35 lb.ft).

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Secure the exhaust cross-over pipe bracket.   Tighten the bolts to 25 Nm (18 lb.ft).

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Secure the battery positive cable.   Secure with the clip.

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Install the turbocharger intake tube.   Tighten the clip.

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Reposition the lower coolant hose.

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:   Remove and discard the blanking caps. Connect the A/C compressor high-pressure line.   Install a new O-ring seal.   Tighten the bolt to 9 Nm (7 lb.ft).

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Install the charge air cooler inlet pipe.

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Position the power steering pump to the power steering pump bracket.   Loosely install the rear bolt.

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Secure the power steering pump.   Tighten the 3 front bolts to 22 Nm (16 lb.ft).   Loosen the 3 front bolts by a quarter of a turn.   Tighten the rear bolt to 22 Nm (16 lb.ft).   Tighten the 3 front bolts to 22 Nm (16 lb.ft).

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Connect the coolant lower hose.   Secure with the clip.

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Connect the charge air cooler inlet hoses.   Tighten the clips.

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:   Remove and discard the blanking caps. Connect the A/C compressor low-pressure pipe.   Install a new O-ring seal.   Tighten the bolt to 9 Nm (7 lb.ft).

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Secure the charge air cooler inlet pipe.   Tighten the bolt to 10 Nm (7 lb.ft).   Tighten the nuts to 10 Nm (7 lb.ft).

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Connect the breather hose.   Secure with the clip.

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Install the LH upper suspension arm and brake line heat shields.   Tighten the bolts to 10 Nm (7 lb.ft).   Tighten the nuts to 10 Nm (7 lb.ft).

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Install the accessory drive belt.   Rotate the accessory drive belt tensioner counter-clockwise.

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Connect the RH EGR coolant hose.   Secure with the clip.

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Connect the upper coolant hose to the coolant distribution manifold.   Install the clip.

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Install the intake air shutoff throttle elbow support bracket.   Tighten the bolts to 10 Nm (7 Lb.ft).

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Install the intake air shut off valve.

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Install the cooling fan shroud.

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Install the body.

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:   Install new bolts. Secure the front driveshaft to the transfer case drive flange.   Install the washers.   Stage 1: Tighten the bolts to 45 Nm (40 lb.ft).   Stage 2: Tighten the bolts a further 90 degrees.

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Secure the rear driveshaft to the transfer case drive flange.   Install the washers.   Tighten the bolts to 55 Nm (40 lb.ft).

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Install the wheels and tires.   Tighten the wheel nuts to 140 Nm (103 lb.ft).

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Connect the battery ground cable.