: | Apr 16, 2007 |
In this procedure, the body is removed from the integrated body-frame. This procedure can only be performed using a 2-Post ramp. |
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Raise and support the vehicle. |
. | Remove the wheels and tires. |
. | Disconnect the battery ground cable. |
. | Drain the coolant. |
. | Recover the A/C refrigerant. |
. | Remove the air cleaner assembly. |
. | Remove the TCM. |
. | Remove the engine compartment RH upper heat
shield.
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. | Release the battery positive cable.
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. | Remove the battery compartment side wall.
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. | Remove the battery compartment side wall
extension. ![]() |
. | Release the battery positive cable bracket.
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. | Release and disconnect the 2 engine harness
electrical connectors. ![]() |
. | Release and disconnect the 2 transmission
harness electrical connectors. ![]() |
. | Release the engine and transmission harness
cassettes, position the harnesses aside.
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. | Remove both front fender splash shields. |
. | Remove the fender lower moulding.
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. | Remove the front bumper cover. |
. | Remove the radiator lower air deflector.
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. | Remove the ride and handling optimization switch
assembly. |
. | Release the power steering fluid reservoir from the retaining bracket. |
. | Remove the windshield washer reservoir filler neck. |
. | Disconnect the 2 hoses from the coolant
expansion tank.
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. | Remove the coolant expansion tank.
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Disconnect the brake booster vacuum hose.
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Disconnect the A/C compressor low pressure line.
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Disconnect the A/C condenser high pressure line.
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. | Remove the radiator securing pegs.
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. | Release the 2 heater coolant hoses.
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. | Disconnect the 2 heater coolant hoses.
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. | Disconnect the washer reservoir 3 electrical connectors. |
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Disconnect the 2 washer pump hoses. ![]() |
. | Disconnect the ambient air temperature sensor
harness.
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. | RH side front: Release the air suspension line from the wiring harness clip. |
. | RH side front: Release the ABS sensor lead.
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. | RH side front: Disconnect the engine ground
cable from the body.
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. | RH side front: Disconnect the 2 body harness
electrical connectors.
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. | RH side front: Release the body-frame harness.
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RH side front: Release the brake line.
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. | LH side front: Release the ABS sensor lead.
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. | LH side front: Disconnect the brake pad wear
sensor electrical connector.
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. | LH side front: Release the 2 air lines.
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. | LH side front: Remove the engine compartment
heat shield.
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. | Disconnect the steering column lower shaft from
the steering column.
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. | LH side front: Disconnect the 3 body harness
electrical connectors. ![]() |
. | LH side front: Release the integrated body frame
ground cable.
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LH side front: Release the brake line.
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. | Remove the rear fender mouldings. |
. | Remove the RH rear fender splash shield.
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. | Remove the rear bumper cover. |
. | Remove the fuel filler flap assembly. |
. | Release the fuel filler neck.
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RH side rear: Disconnect the brake line.
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. | LH side rear: Disconnect the 2 body harness
electrical connectors. ![]() |
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LH side rear: Disconnect the brake line.
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LH side rear: Disconnect the suspension air compressor intake line.
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Release the parking brake emergency release cable. ![]() |
. | Remove the transmission undershield.
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. | Remove the transmission heat shield.
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. | Release the selector cable.
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. | Remove the body mount retaining bolts.
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. | Temporarily install the road wheels and tires.
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Raise and support the body.
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Install the body mounts.
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Install the body to the integrated body frame.
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. | Remove the wheels and tires.
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. | Tighten the integrated body-frame to body bolts to 133 Nm (98 lb.ft). |
. | Attach the selector cable. |
. | Secure the parking brake emergency release
cable.
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. | LH side rear: Connect the suspension air
compressor intake line.
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. | LH side rear: Connect the brake line.
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. | LH side rear: Connect the 2 body harness electrical connectors. |
. | RH side rear: Connect the brake line.
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. | Secure the fuel filler neck.
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. | Install the fuel filler flap latch assembly.
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. | Install the rear bumper cover. |
. | Install both rear fender splash shields. |
. | Install both rear fender mouldings. |
. | LH side front: Connect the brake line.
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. | LH side front: Connect the integrated body frame
ground cable.
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. | LH side front: Connect the 3 body harness electrical connectors. |
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Connect the steering column lower shaft.
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. | LH side front: Install the engine compartment
heat shield.
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. | LH side front: Secure the air lines to the clips. |
. | LH side front: Connect the brake pad wear sensor
electrical connector.
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. | LH side front: Connect the ABS sensor lead.
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. | RH side front: Connect the 2 body harness electrical connectors. |
. | RH side front: Secure the body-frame harness.
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. | RH side front: Connect the brake line.
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. | RH side front: Connect the engine ground strap
to the body.
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. | RH side front: Connect the ABS sensor lead.
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. | RH side front: Install the air suspension line to the wiring harness clip. |
. | Connect the ambient air temperature sensor
harness.
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Connect the washer pump hoses. |
. | Connect the washer reservoir electrical connectors. |
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Connect the A/C compressor low pressure line.
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Connect the A/C condenser high pressure line.
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. | Connect the brake booster vacuum hose to the
intake manifold.
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. | Install the coolant expansion tank.
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. | Connect the coolant hoses to the expansion tank.
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. | Install the windshield washer reservoir filler neck. |
. | Install the power steering fluid reservoir.
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. | Install the radiator securing pegs. |
. | Install the radiator lower air deflector.
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. | Install the front bumper cover. |
. | Install both front fender splash shields. |
. | Install the fender lower moulding.
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. | Align the engine, transmission harness and cassettes. |
. | Connect the 2 engine harness electrical connectors. |
. | Connect the 2 transmission harness electrical connectors. |
. | Install the engine and transmission harness cassettes. |
. | Install the TCM. |
. | Install the battery compartment side wall extension. |
. | Install the battery compartment side wall.
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. | Install the engine compartment upper RH heat
shield.
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. | Install the battery positive cable.
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. | Connect the heater coolant hoses.
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. | Secure the heater coolant hoses
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. | Install the air cleaner assembly. |
. | Connect the battery ground cable. |
. | Refill and bleed the cooling system. |
. | Recharge the A/C system. |
. | Bleed the brake system. |
. | Install the wheels and tires. |
. | Install the ride and handling optimization
switch assembly. |
. | Adjust the selector cable. |
. | Install the transmission heat shield.
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. | Install the transmission undershield.
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