:  Jan 5, 2005











































  : The bolt securing the toe link to the wheel knuckle must not be used more than 5 times. Mark the bolt head with a suitable centre punch.

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  : Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Raise and support the vehicle.

. Remove the wheel and tire.

. Loosen the halfshaft retaining nut.



. Disconnect the toe link.
  Remove the bolt.




. Release the parking brake cable from the lower arm.



. Remove the halfshaft retaining nut.

. Release the knuckle from the lower arm.
  Remove the bolt.




. Using the special tools, release the halfshaft from the wheel hub.



. Using the special tool, remove the lower arm ball joint.
  Support the wheel knuckle to give access to the lower ball joint.
  Remove and discard the snap ring.




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  : If the push in force is less than 17 kN the wheel knuckle must be replaced.

  : Make sure the ball joint in installed from the chamfered side of the wheel knuckle.

Using the special tool, install the lower arm ball joint.
  Install the snap ring.




. Using the special tools, install the halfshaft in the wheel hub.



.
  : Ensure the ball joint seal is not damaged. A damaged seal will lead to the premature failure of the joint.

Connect the lower arm to the wheel knuckle.
  Tighten the bolt to 175 Nm (129 lb.ft).

. Install a new halfshaft retaining nut and lightly tighten.

. Secure the parking brake cable.

.
  : Do not use a bolt that has been installed more than 5 times. Check the bolt head for centre punch marks. A bolt head with 4 centre punch marks indicates the bolt has been installed 5 times and must be replaced.

Connect the toe link.
  Tighten the bolt to 175 Nm (129 lb.ft).
  Mark the bolt head with a centre punch, to indicate the number of times it has been used.

. Tighten the halfshaft retaining nut to 350 Nm (258 lb.ft).
  Stake the nut to the halfshaft.

. Install the wheel and tire.

. Carry out the wheel alignment procedure.